September 20, 2022
The roller sugar mill shaft is one of the most important parts of the sugar mill industry. This is because they are used for the separation of the sucrose containing juice from the sugar cane. This extraction of juice is achieved through squeezing the prepared cone through two rollers. It is due to this criticality and importance that it needs a careful manufacturing and testing so as to meet all the stringent requirements so as to be used under continuous wear and fatigue environments.
The material of the sugar mill shaft is decided by taking into consideration its strength and rigidity. The conditions under which these shafts operate vary over a wide range. This makes it imperative that the bearing material that are used to make them should have certain desirable properties. These include factors like:
However, it is not possible to obtain all these factors to a certain desirable degree in a single sugar mill shaft, so a compromise needs to be made regarding some attributes. The commonly used materials are:
The sugar mill shafts do not have the ability to turn sufficiently fast so as to help in the formation of a hydrodynamic film of lubricant between the bearing and the journal. Thus, they require constant hydrostatic lubrication. This is done by supplying lubrication to the bearing under the required pressure. Attention should be given so as to ensure an adequate supply of lubrication under such conditions. This is especially true for the location of oil supply grooves and holes. Thus, considering the careful manufacturing standards and testing requirements, sugar mill shafts are considered to be an important part of this industry. After all, the main motive of the sugarcane industry is to extract maximum amount of juice per ton/ cane milled. This is achieved by ensuring the usage of right sugar mill shaft at the right place.